MSI offers a complete line of technical and consulting services designed to achieve success using a Condition Based approach to performing maintenance.
Preventative Maintenance (PM) Optimization
- Reduce unnecessary PM activities or reduce frequencies of PM activities taking into consideration PDM program
- Confirm worthwhile PM activities are implemented and tracked
- Ensure proper implementation of PM program activities within CMMS
Work Process Assessment
- Identify opportunities to streamline and optimize work management processes with a focus on reliability and CBM
- Ensure efficient use of CMMS to track maintenance activities
- Implement optimized work processes to ensure effective work identification, planning and scheduling, work execution, and work closeout
- Implement work control procedures that properly prioritize maintenance based on equipment criticality
- Implement a root cause analysis program to properly address recurring problems
PDM Program Audit
- Establish formalized PDM program with procedures, processes, roles and responsibilities clearly defined
- Ensure optimized use of PdM technologies and integration with PM program
- Identify targeted areas where PdM can be utilized for improving the reliability of critical assets
- Ensure requirements are clearly defined for any contracted PDM support services
PDM Services
- Program development and implementation
- Provide supplemental support to enhance PDM capabilities
- Provide training and certification courses to establish and/or maintain the highest level of skills and quality for PdM activities performed by plant personnel
Asset Management Training Programs
- Generate broader awareness of CBM program value-added and benefits of soliciting advice from PDM personnel for recurring problems
- Disseminate of O&M best practices to reduce repeat repairs and avoid equipment failures caused by poor practices
- Encourage buy-in and increase staff morale with training
WebView Implementation for Operator Rounds
- Implement the use of WebView 2000 for automating and managing operator rounds activities
- Develop new work processes for managing the data captured from Ops Rounds
- Develop standardized reporting processes for following up on adverse conditions identified from the Ops Rounds process
- Establish metrics to track program effectiveness and benefits (as related to avoided equipment failures, reliability, etc)
WebView Implementation for CBM activities
- Establish systematic and automated electronic collection of carefully selected CBM and operational data that is made broadly accessible to the entire organization
- Establishing automated notification criteria and processes to alert asset owners when conditions are abnormal or degrading allowing for improved maintenance scheduling and outage planning
- Create a CBM process that links condition data in WebView into the work management process for optimizing maintenance
- Improved internal teamwork through timely information exchange and coordinated responses to known equipment conditions
- Institutionalize knowledge that would otherwise be lost with an aging workforce nearing retirement
Maintenance Strategies Inc. © 2010